Best rated nanocrystalline transformer core manufacturer

Nanocrystalline cores factory from transmartcore.com: Transmart is a transformer core manufacturer with years of experience, mainly providing nanocrystalline cores, amorphous cores, silicon steel cores, common mode chokes, etc. We specialized in a broad range of tape wound cores in amorphous metal materials, nanocrystalline alloys, silicon electrical steels, and mu metal nickel alloys for a wide variety of applications including solar inverters, home appliance, audio system, etc. Nanocrystalline Ribbons are thin strips of material that have been engineered at the nanoscale to possess unique properties and characteristics. These ribbons are typically made up of highly ordered crystalline structures with grain sizes on the order of a few nanometers, giving them exceptional strength and durability. Find extra details at transformer core.

Application field of nano magnetic core: Noise is the main circuit interference source in many power electronic devices. Various filter elements must be used to reduce noise. As the main component of differential mode inductance, magnetic particle core plays a key role in the filter. In order to obtain better filtering effect, the magnetic particle core material is required to have the following performance characteristics: high saturated magnetic induction, wide constant magnetic conductivity, good frequency characteristics, good AC / DC superposition characteristics and low loss characteristics. According to the above requirements, soft magnetic materials for inductance such as iron powder core, notched amorphous alloy core and iron nickel aluminum powder core (MPP powder core) have been developed successively. These materials have played their respective advantages and roles under different application conditions.

The annealing temperature of iron-based amorphous alloy is lower than that of silicon steel, and the energy consumption is small, and the iron-based amorphous alloy magnetic core is generally manufactured by special manufacturers. Silicon steel magnetic cores are generally manufactured by transformer manufacturers. According to the above comparison, as long as it reaches a certain production scale, iron-based amorphous alloy will replace some silicon steel markets in electronic transformers within the power frequency range. In the medium frequency range of 400Hz to 10kHz, even if new silicon steel varieties appear, iron-based amorphous alloy will still replace most silicon steel markets with a thickness of less than 0.15mm.

As one of Transmart Industrial’s multiple product series, mumetal cores series enjoy a relatively high recognition in the market. Transmart Industrial provides diversified choices for customers. The mu-metal cores are available in a wide range of types and styles, in good quality and in reasonable price.Transmart Industrial effectively improves after-sales service by carrying out strict management. This ensures that every customer can enjoy the right to be served.

This is because the sheet iron core can reduce another iron loss – “eddy current loss”. When the transformer works, there is alternating current in the coil, and the magnetic flux generated by it is of course alternating. This changing magnetic flux produces an induced current in the iron core. The induced current generated in the iron core flows in a ring in a plane perpendicular to the magnetic flux direction, so it is called eddy current. Eddy current losses also heat the core. In order to reduce the eddy current loss, the iron core of the transformer is stacked with silicon steel sheets insulated from each other, so that the eddy current passes through a small section in the narrow and long circuit, so as to increase the resistance on the eddy current path; At the same time, the silicon in silicon steel increases the resistivity of the material and reduces the eddy current. rolled silicon steel sheet is selected. It is cut into long pieces according to the size of the required iron core, and then overlapped into “day” shape or “mouth” shape. In principle, in order to reduce eddy current, the thinner the silicon steel sheet, the narrower the spliced strip, and the better the effect. This not only reduces the eddy current loss and temperature rise, but also saves the material of silicon steel sheet. But in fact, when making silicon steel sheet iron core. Not only from the above favorable factors, because making the iron core in that way will greatly increase the working hours and reduce the effective section of the iron core. Therefore, when making transformer iron core with silicon steel sheet, we should start from the specific situation, weigh the advantages and disadvantages and choose the best size. Find more info at https://www.transmartcore.com/.

We know that the actual transformer always works in AC state, and the power loss is not only on the resistance of the coil, but also in the iron core magnetized by alternating current. Usually, the power loss in the iron core is called “iron loss”. The iron loss is caused by two reasons, one is “hysteresis loss” and the other is “eddy current loss”. Hysteresis loss is the iron loss caused by the hysteresis phenomenon in the magnetization process of the iron core. The size of this loss is directly proportional to the area surrounded by the hysteresis loop of the material. The hysteresis loop of silicon steel is narrow, and the hysteresis loss of transformer core made of silicon steel is small, which can greatly reduce its heating degree.